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Lean manufacturing

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations. more
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ESD Electrically Height-Adjustable Workbench with Extension Code: 25080743

Ergonomic ESD table for electrostatically protected workstations with a practical extension made from a tubular system. The table includes LED lighting, a perforated panel, and container with two drawers. It is equipped with an intuitive controller with three programmable height presets, enabling easy ergonomic adjustment of the working surface within the range of 680 – 1330 mm. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in accordance with the ČSN EN 61340-5-1 standard. The table frame is powder-coated in black. It includes a yellow grounding box with safety resistors for use as part of the main grounding measure for the employee wrist strap. The box contains 2 x 10 mm studs, 1 x 4 mm banana plug connection to a 4 mm ring. Load capacity with even load distribution is 280 kg. Dimensions: 1754 – 2404 x 1400 x 800 mm.

ESD Country of origin
In stock
ESD Electrically Height-Adjustable Workbench with Extension Code: 25080744

Ergonomic ESD table for electrostatically protected workstations with a practical extension made from a tubular system. The table includes LED lighting, a perforated panel, and container with three drawers. It is equipped with an intuitive controller with three programmable height presets, enabling easy ergonomic adjustment of the working surface within the range of 680 – 1330 mm. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in accordance with the ČSN EN 61340-5-1 standard. The table frame is powder-coated in black. It includes a yellow grounding box with safety resistors for use as part of the main grounding measure for the employee wrist strap. The box contains 2 x 10 mm studs, 1 x 4 mm banana plug connection to a 4 mm ring. Load capacity with even load distribution is 280 kg. Dimensions: 1754 – 2404 x 1400 x 800 mm.

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Electric height-adjustable desk 24111930 Code: 24111930

Electric height-adjustable packing work table with a worktop made of beech jointed wood. The working surface height is adjustable in the range of 700 - 1350 mm. The load capacity with even distribution is 300 kg. Dimensions 700 - 1350 x 1400 x 750 mm.

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Electric height-adjustable desk with a container and one drawer 24111931 Code: 24111931

Height-adjustable packing work table with a beech jointed wood worktop and a container with one drawer. The working surface height is adjustable in the range of 700 - 1350 mm. The load capacity with even distribution is 300 kg. Dimensions 700 - 1350 x 1400 x 750 mm.

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Electric height-adjustable desk with a container and three drawers 24111932 Code: 24111932

Electrically height-adjustable packing work table with a beech jointed wood worktop and a container with three drawers. The working surface height is adjustable in the range of 700 - 1350 mm. The load capacity with even distribution is 300 kg. Dimensions 700 - 1350 x 1400 x 750 mm.

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Electric height-adjustable packing table with a cutter 24102230 Code: 24102230

Electric height-adjustable work table with cutter. The table includes a worktop made of beech glued wood, an under-mounted container with two drawers, a perforated panel for hanging boxes or tools, a cutter, a galvanized shelf with a divider, a monitor holder, and LED lighting. The working height is adjustable in the range of 732 - 1382 mm. The load capacity with even distribution is 250 kg, and the shelf load capacity is 75 kg. Dimensions: 1883 - 2533 x 1573 x 765 mm.

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Electric height-adjustable desk with a container and three drawers 24111935 Code: 24111935

Electric height-adjustable work desk with a worktop made of beech jointed panel. The desk includes a perforated panel for hanging boxes or tools, a container with three drawers, a galvanized shelf, a monitor holder, a holder for 2-liter PET bottles, and LED lighting. The work surface height is adjustable within the range of 700 - 1350 mm. Load capacity with even distribution is 250 kg. Dimensions: 1800 - 2450 x 1400 x 750 mm.

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Electric height-adjustable packing table with an extension 24111936 Code: 24111936

Height-adjustable packing work desk with a worktop made of beech jointed panel. The desk includes a perforated panel for hanging boxes or tools and LED lighting. The work surface height is adjustable within the range of 700 - 1350 mm. Load capacity with even distribution is 250 kg. Dimensions: 1800 - 2450 x 1400 x 750 mm.

Country of origin
In stock
Electric height-adjustable desk with a container and one drawer 24111937 Code: 24111937

Electric height-adjustable packing work desk with a worktop made of beech jointed panel. The desk includes a container with one drawer, a perforated panel for hanging boxes or tools, and LED lighting. The work surface height is adjustable within the range of 700 - 1350 mm. Load capacity with even distribution is 250 kg. Dimensions: 1800 - 2450 x 1400 x 750 mm.

Country of origin
Electric height-adjustable desk with a container and three drawers 24111938 Code: 24111938

Height-adjustable packing work desk with a worktop made of beech jointed panel. The desk includes a container with three drawers, a perforated panel for hanging boxes or tools, and LED lighting. The work surface height is adjustable within the range of 700 - 1350 mm. Load capacity with even distribution is 250 kg. Dimensions: 1800 - 2450 x 1400 x 750 mm.

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Assembly workplace 24080530 Code: 24080530

Assembly workplace made from a tubular modular system. The structure consists of four separate tables with an upper extension. The design includes an 18 mm thick laminated worktop, galvanized shelves, shelves with dividing partitions, and a rod for securing foil. After removing the upper extension, the tables can be separated as needed. Total load capacity 550 kg, worktop load capacity 75 kg, shelf load capacity 50 kg. Dimensions 2100 x 4140 x 2000 mm.

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Crate rack trolley with 1300 mm wide inclined shelves, SP13030 (4 models) Code: SP13030

The crate trolley with four inclined shelves is a practical helper for handling in manufacturing companies and logistics centers, especially in the field of e-commerce. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 300 kg, load capacity on the shelf 60 kg. Dimensions 1438 x 1361 x 374 mm.

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Crate rack trolley 24040232 Code: 24040232

Crate rack trolley with one straight and four angled shelves is a practical helper for handling in manufacturing companies and logistics centers, especially in the field of e-commerce. The trolley consists of four swivel castors with brake diameter 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. Total capacity 300 kg, shelf capacity 60 kg. Dimensions 2038 x 1372 x 670 mm.  

ESD Country of origin
In stock
Height-adjustable antistatic trolley 22112852 Code: 22112852

The height-adjustable antistatic cart from the tubular modular system is an ideal choice for handling goods sensitive to electronic charge. The cart includes an ESD laminate board with a thickness of 19 mm. The height of the working surface is adjustable in the range of 650 - 890 mm. Dimensions 650 x 1000 x 700 mm, wheel diameter 100 mm.

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Mobile whiteboard with perforated panel 24042532 Code: 24042532

One-sided mobile board with perforated panel for practical attachment of storage boxes or materials. Thanks to the practical wheels, the board can be moved easily and effortlessly. Ideal for schools, offices or conference rooms. The board is equipped with handles on both sides for easier handling. Height 2170 x width 1603 x depth 816 mm.

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Gravity conveyor 22052602 Code: 22052602

Gravity conveyor from a tubular modular system for moving materials. The system uses roller tracks to move the material. Thanks to the inclined lower roller track, the empty plastic pallets are automatically returned to the beginning of the conveyor. Load capacity per floor 200 kg, total load capacity 400 kg. Dimensions 840 x 3003 x 503 mm.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.

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