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Lean manufacturing

Lean manufacturing – equipment for lean workstations, material flow and 5S

Lean manufacturing is a way of running production that eliminates waste – unnecessary handling, waiting for material and searching for tools. Enprag supplies modular systems made of steel tubes and aluminium profiles, ready-made structures and visual management for it: workbenches with a load capacity of 100–350 kg, crate rack trolleys, roller and gravity conveyors for KLT containers. The category is intended for production and assembly plants that want to introduce lean gradually, one workstation at a time. more
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Roller conveyor (various versions)
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Roller conveyor (various versions) Code: 25100230

Roller conveyors represent an ideal solution for the smooth transport of KLT boxes, parcels, and other individual products. Thanks to the modular tubular design, the system can be easily modified and adapted to the specific needs of the operation. Product demonstration in the video here.  

Gravity conveyor (various variants)
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Gravity conveyor (various variants) Code: 25100332

The gravity conveyor made from a tubular modular system is designed for the efficient storage and transport of KLT boxes and containers. It is equipped with roller tracks that enable smooth and easy movement of the boxes along the entire length of the conveyor in the direction of the gradient.

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Acoustic Box P4F for 4 People Code: P4F

The acoustic box is a meeting room for four people, providing a quiet environment for focused work, phone calls, or meetings. The base of the box consists of a sturdy metal frame, into which acoustic panels are inserted, the doors are made of tempered glass, two top fans ensure effective air circulation, optimal lighting with a color temperature of 4000 K, power outlets, and USB connectors. The room can be equipped with a sofa, table, or other furniture. Dimensions: 2346 x 2200 x 1536 mm.

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Acoustic booth P1S for 1 person Code: P1S

The P1S Acoustic Box is a soundproof booth for one person, providing a quiet environment for focused work or private phone calls in both office and residential settings. It features an upper fan for efficient air circulation, optimal lighting with a color temperature of 4000 K, power outlets, and USB connectors. Wheels for easy adjustment in the space, and the lower brakes on the wheels ensure secure locking when needed. Dimensions: 2100 x 1100 x 900 mm.

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Acoustic Box P2F for 2 People Code: P2F

The acoustic box is a soundproof office for one to two people, providing a quiet environment for focused work, phone calls, and video conferences. The base of the box consists of a sturdy metal frame, into which acoustic panels are inserted, the doors are made of tempered glass, a top fan ensures effective air circulation, optimal lighting with a color temperature of 4000 K, power outlets, and USB connectors. The room can be equipped with a furniture set. Dimensions: 2346 x 1500 x 1236 mm.

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Acoustic booth P1S for 1 person Code: P1F

The P1F acoustic box is a soundproof booth for one person, providing a quiet environment for focused work or private phone calls in any shared space. The base of the box is a sturdy metal frame, into which acoustic panels are inserted, the doors are made of tempered glass, a top fan for efficient air circulation, optimal lighting with a color temperature of 4000 K, power outlets, and USB connectors. Dimensions: 2346 x 1000 x 936 mm.

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Workshop table from pipe system with perforated panel 240408315 (3 models) Code: 240408315

Workshop table with perforated panel from the tubular modular system. The table includes a laminate worktop, a table container with three drawers, a perforated panel and four adjustable legs. Load capacity with a uniform load of 100 kg. Dimensions 1282 x 1200 x 750 mm.

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Height-Adjustable Table Enprag SPEX, 900 mm Deep (3 Models) Code: SPEX129

Height adjustable table made of solid steel profiles. This table is equipped with an laminate board with a thickness of 25 mm, which provides reliable protection against electrostatic discharge. Load capacity 300 kg. Dimensions 650 - 950 (1812 - 2250) x 1200 x 900 mm.

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Electric height-adjustable desk with a container and one drawer 24111934 Code: 24111934

Electric Height-adjustable work desk with a worktop made of beech jointed panel. The desk includes a perforated panel for hanging boxes or tools, a container with one drawer, a galvanized shelf, a monitor holder, a holder for 2-liter PET bottles, and LED lighting. The work surface height is adjustable within the range of 700 - 1350 mm. Load capacity with even distribution is 250 kg. Dimensions: 1800 - 2450 x 1400 x 750 mm.

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ESD Electrically Height-Adjustable Workbench Code: 25080729

A modern workbench designed for electrostatically protected work areas. Thanks to four independent motors, it offers smooth and quiet height adjustment in the range of 683–1333 mm with a total load capacity of up to 300 kg. The table is equipped with an intuitive controller with the option to save three preset heights, making it easy to ergonomically adjust the working surface. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in compliance with ČSN EN 61340-5-1. The table frame is coated with black powder paint. It includes a yellow grounding box with safety resistors for use as part of the main wrist strap grounding system for employees.. The box features: 2 x 10 mm stud connectors, 1 x 4 mm banana connection with a 4 mm ring terminal. Table dimensions 683–1333 × 1400 × 800 mm.

ESD Electrically Height-Adjustable Table with One-Drawer Cabinet
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ESD Country of origin
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ESD Electrically Height-Adjustable Table with One-Drawer Cabinet Code: 25080730

A modern workbench designed for electrostatically protected work areas. Thanks to four independent motors, it offers smooth and quiet height adjustment in the range of 683–1333 mm with a total load capacity of up to 300 kg. The table is equipped with an intuitive controller with the option to save three preset heights, making it easy to ergonomically adjust the working surface. The table includes a cabinet with one drawer. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in compliance with ČSN EN 61340-5-1. The table frame is coated with black powder paint.It includes a yellow grounding box with safety resistors for use as part of the main wrist strap grounding system for employees. The box features: 2 x 10 mm stud connectors, 1 x 4 mm banana connection with a 4 mm ring terminal. Table dimensions 683–1333 × 1400 × 800 mm.

ESD Country of origin
In stock
ESD Electrically Height-Adjustable Table with Two-Drawer Cabinet Code: 25080731

A modern workbench designed for electrostatically protected work areas. Thanks to four independent motors, it offers smooth and quiet height adjustment in the range of 683–1333 mm with a total load capacity of up to 300 kg. The table is equipped with an intuitive controller with the option to save three preset heights, making it easy to ergonomically adjust the working surface. The table includes a cabinet with two drawers. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in compliance with ČSN EN 61340-5-1. The table frame is coated with black powder paint.It includes a yellow grounding box with safety resistors for use as part of the main wrist strap grounding system for employees. The box features: 2 x 10 mm stud connectors, 1 x 4 mm banana connection with a 4 mm ring terminal. Table dimensions 683–1333 × 1400 × 800 mm.

ESD Country of origin
In stock
ESD Electrically Height-Adjustable Table with Three-Drawer Cabinet Code: 25080732

A modern workbench designed for electrostatically protected work areas. Thanks to four independent motors, it offers smooth and quiet height adjustment in the range of 683–1333 mm with a total load capacity of up to 300 kg. The table is equipped with an intuitive controller with the option to save three preset heights, making it easy to ergonomically adjust the working surface. The table includes a cabinet with three drawers. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in compliance with ČSN EN 61340-5-1. The table frame is coated with black powder paint.It includes a yellow grounding box with safety resistors for use as part of the main wrist strap grounding system for employees. The box features: 2 x 10 mm stud connectors, 1 x 4 mm banana connection with a 4 mm ring terminal. Table dimensions 683–1333 × 1400 × 800 mm.

ESD Country of origin
In stock
ESD Electrically Height-Adjustable Workbench with Extension Code: 25080736

Ergonomic ESD table for electrostatically protected workstations with a practical extension made from a tubular system. The table includes LED lighting, a perforated panel, and a drawer unit with one drawer. It is equipped with an intuitive controller with three programmable height presets, enabling easy ergonomic adjustment of the working surface within the range of 680 – 1330 mm. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in accordance with the ČSN EN 61340-5-1 standard. The table frame is powder-coated in black. It includes a yellow grounding box with safety resistors for use as part of the main grounding measure for the employee wrist strap. The box contains 2 x 10 mm studs, 1 x 4 mm banana plug connection to a 4 mm ring. Load capacity with even load distribution is 280 kg. Dimensions: 1754 – 2404 x 1400 x 800 mm.

ESD Country of origin
In stock
ESD Electrically Height-Adjustable Workbench with Extension Code: 25080737

Ergonomic ESD table for electrostatically protected workstations with a practical extension made from a tubular system. The table includes LED lighting, a perforated panel, and cabinet with two drawers. It is equipped with an intuitive controller with three programmable height presets, enabling easy ergonomic adjustment of the working surface within the range of 680 – 1330 mm. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in accordance with the ČSN EN 61340-5-1 standard. The table frame is powder-coated in black. It includes a yellow grounding box with safety resistors for use as part of the main grounding measure for the employee wrist strap. The box contains 2 x 10 mm studs, 1 x 4 mm banana plug connection to a 4 mm ring. Load capacity with even load distribution is 280 kg. Dimensions: 1754 – 2404 x 1400 x 800 mm.

ESD Country of origin
In stock
ESD Electrically Height-Adjustable Workbench with Extension Code: 25080738

Ergonomic ESD table for electrostatically protected workstations with a practical extension made from a tubular system. The table includes LED lighting, a perforated panel, and cabinet with three drawers. It is equipped with an intuitive controller with three programmable height presets, enabling easy ergonomic adjustment of the working surface within the range of 680 – 1330 mm. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in accordance with the ČSN EN 61340-5-1 standard. The table frame is powder-coated in black. It includes a yellow grounding box with safety resistors for use as part of the main grounding measure for the employee wrist strap. The box contains 2 x 10 mm studs, 1 x 4 mm banana plug connection to a 4 mm ring. Load capacity with even load distribution is 280 kg. Dimensions: 1754 – 2404 x 1400 x 800 mm.

Lean production in practice: workstations, material flow and 5S

Lean manufacturing eliminates waste in production – unnecessary carrying, waiting and searching. Enprag builds workstations, racks and conveyors for it from modular systems: tables from the range carry 100–350 kg, custom tables are typically designed for up to 500 kg and trolleys for up to 1 t. Height-adjustable frames offer an adjustment range of up to 650 mm. A structure can be dismantled and rebuilt at any time, so you can introduce lean step by step without rebuilding the entire plant.

Lean methods: how to support 5S and Kanban?

The 5S method needs a fixed place for every tool: Enprag workstations are fitted with panels for organising tools and material, swivel arms, monitor holders or lighting, and can be delivered including electrical installation. For Kanban and process visualisation, Enprag designs suitable boards – you will find them in the visual management category. An example of a complete workstation is the electric height-adjustable workstation 24111933 with an extension, a working height of 700–1350 mm and a load capacity of 250 kg.

How to ensure continuous material flow between workstations?

Continuous material flow is most often achieved with gravity or powered conveyors. Flow racks with roller tracks ensure FIFO picking at a standard slope of 3°; return lanes for empty containers are placed above or below the picking level. KLT containers are moved between stations by the crate rack trolley SP10040 with 5 inclined shelves of 60 kg each; trolleys can be coupled into a tugger train of up to 5 trolleys.

Production layout optimisation: tubes or aluminium profiles?

The pipe modular system suits applications that need versatility and easy reconfiguration; aluminium profiles from 30×30 to 45×90 mm carry higher loads and handle more demanding operation. Both systems can be combined in one assembly. Structures are designed for a maximum deflection of 5 mm, and for tall racks and trolleys the width-to-height ratio is at most 1 : 3.

Lean manufacturing equipment by type (Enprag)
Equipment type Load capacity Key parameters Example model
Workshop and packing tables 100–350 kg width 1200–2000 mm Packing table 24020580
Height-adjustable tables 150–300 kg height 650–950 mm Enprag SPEX127, 22112841
Electric height-adjustable and ESD tables 250–300 kg height 680–1350 mm, 3-position memory 24111933, 25080742
Crate rack trolleys and shelf racks 300 kg 5 shelves of 60–75 kg, Ø100 mm castors SP10040, 22110350
Roller and gravity conveyors per assembly roller lanes for KLT containers built to your layout

Do you want to introduce lean manufacturing at your workplace? A photo or sketch with dimensions and load capacity is enough for the first design; the structural design and 3D visualisation are free of charge and are sent for your approval before the quotation. Contact Enprag.

Frequently asked questions

Where should you start with implementing lean manufacturing?

With one workstation or one section of the material flow. Enprag sales engineers visit your plant, measure the structure on site and deliver a new layout design including 3D models of the applications free of charge – a photo or sketch with dimensions is enough for the first design.

Does lean manufacturing also help small companies or one-off and small-batch production?

Yes. Enprag modular systems are also suitable for prototypes – once tested, a series can be produced, and when production changes, the structure can be rebuilt using the original components. Material is in stock for delivery within a few days, complete assemblies usually within 2–4 weeks.

Can lean manufacturing be introduced gradually, starting with one workstation?

Yes, Enprag recommends starting with a pilot project at 1 workstation and gradually extending the solution. Thanks to archived 3D models, the structure can later be rebuilt at minimal cost, replacing only damaged parts rather than the whole assembly.

How do modular systems help with 5S and Kanban?

Enprag workstations are fitted with panels for organising tools and material, flow racks with roller tracks at a 3° slope ensure FIFO picking, and Enprag designs suitable boards for Kanban. When the process changes, the assembly is rebuilt without a new investment in the entire workstation.

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Inner plug with IN-1211SM thread Code: IN-1211SM

Internal steel plug with M12 thread, type IN-1211SM. For stainless steel pipes Logiform type ST-1110 with a wall thickness of 1.1 mm.

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