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Modular systems – construction / application

Modular systems – structures and applications for assembly and production intralogistics

Modular systems – structures and applications are ready-made workstations and logistics equipment built from a pipe and joint system or aluminium profiles: assembly and ESD workbenches, shelving, transport trolleys and conveyors with load capacities from 70 to 750 kg. They suit production, assembly and logistics operations that want to fit workstations to the process and later rebuild or extend them without welding. Enprag designs the structure to your requirements, including a free 3D visualisation. more
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Transport trolley 23080390 Code: 23080390

The transport cart from the tubular modular system is a handy helper suitable for industrial premises, warehouses and production halls. Thanks to its robust construction and high load capacity, it is the ideal solution for transporting a wide range of goods and materials. The 18 mm thick laminate board provides a solid and stable storage surface. Trolley capacity 300 kg, floor capacity 100 kg. The trolley is equipped with wheels with a diameter of 120 mm, which allow easy and smooth movement.

Country of origin
Wall bracket 22112903 Code: 22112903

The pipe system wall holder is a practical solution for organizing your spaces. Thanks to its solid construction, it is intended primarily for mounting on the wall. It provides enough storage space for safe storage of materials, tools and tools. Dimensions 600 x 1003 x 502 mm.

Country of origin
Picking trolley 23080491 Code: 23080491

A pick-up truck for transporting products. Included is a board with an A4 clip, 2 x swivel castors with a brake of 125 mm in diameter and 2 x swivel castors without a brake of 125 mm.

ESD Country of origin
Work ESD board laminated on both sides, dimensions 2800 x 2100 mm Code: U12188-MP PESA

ESD chipboard laminated on both sides, light gray. Chipboard dissipating electrostatic charge according to EN 61340-5-1 designed for dry environments.

Country of origin
In stock
Worktop beech joint, dimensions 1200 x 750 mm Code: BS_12754

Worktops beech joint, width 1200 mm x depth 750 mm, thickness 40 mm. Made of continuously glued beech prisms, sanded and treated with a solution of linseed oil with additives, beveled upper peripheral edges.

Country of origin
Handling trolley 24043030 Code: 24043030

Shelving trolley made of tubular modular system suitable for industrial premises, warehouses and production halls. Suitable for transporting goods and materials. 18 mm thick laminate board, trolley load capacity 150 kg, floor load capacity 50 kg.

Country of origin
Shelf trolley with roller blind 24081513 Code: 24081513

The shelf trolley with roller blind is made from aluminum profiles, ensuring both strength and durability of the entire structure. The trolley includes a roller blind, three shelves with 18 mm thick laminated boards, plastic handles for easy handling, side and rear panels covered with transparent PET-G boards, and four swivel wheels with brakes, each with a diameter of 100 mm. Load capacity of the trolley: 150 kg, shelf load capacity: 50 kg. Dimensions: 1500 x 1250 x 640 mm.

Country of origin
Shelf trolley with roller blind 24110410 Code: 24110410

The shelving trolley with a roller shutter is made from aluminum profiles with stainless steel sheet cladding. The trolley includes a roller shutter with plastic slats, three shelves made of stainless steel, and four swivel casters with brakes, each with a diameter of 125 mm. The trolley's load capacity is 300 kg, and the shelf's load capacity is 75 kg. The dimensions are 1443 x 1003 x 554 mm.

Country of origin
Karakuri rack 22071453 Code: 22071453

Rack suitable for implementing the Karakuri method. The system uses roller tracks and gravity to move crates easily. The shelf is suitable for KLT crates 400 x 300 x 150 mm and the total capacity of the shelf is 15 pcs. Floor load capacity 85 kg, total load capacity 250 kg. The rack is equipped with 4 balancers with a load capacity of 8 kg.

Country of origin
Mobile gravity flow rack with roller tracks Code: 25022102

The mobile gravity flow rack, built from a modular tubular system, provides organised storage and sequential picking of materials in containers. It is suitable for storage, material supply and order picking. Containers move along the inclined roller tracks under their own weight towards the picking point, without a motorised drive. When the front container is removed, the next one moves into its place. Swivel castors allow the rack to be relocated as required, for example when changing the layout of the facility. Braked castors secure it in the chosen position.

Country of origin
Two-tier mobile flow rack Code: 25031804

This two-tier mobile flow rack made from a modular pipe system is designed for storing and progressively picking material from containers. The long roller tracks allow several containers to be lined up one behind another, creating a buffer stock for storage, replenishment or material picking. The two tiers allow containers to be stored one above another, making use of the available height. Containers move along the inclined tracks under their own weight towards the picking point, without a motor drive. The castors allow the rack to be moved as needed, for example when reorganising the workplace.

Modular production system for assembly workstations and material flow

Modular systems – structures and applications are complete assemblies built from tubes and joints or from aluminium profiles: assembly and packing tables, shelving, transport trolleys, conveyors, ESD structures, acoustic boxes and boards. Load capacity ranges from 70 kg for the electrically height-adjustable table 24031130 to 750 kg for the small handling chassis 24022601, and height-adjustable tables cover a working height of 650–1350 mm. The structure can be rebuilt or extended at any time without welding. Individual parts are available in the Modular systems – components category.

Modular workstations: which tables can be built?

The largest group is assembly tables. Manually height-adjustable Enprag SPEX127 and SP127 tables offer a range of 650–950 mm and a load capacity of 300 kg, while the electric height-adjustable workstation 24111933 adjusts within 700–1350 mm at 250 kg. For electronics there are ESD antistatic constructions with a 19 mm ESD laminate top and grounding; every ESD structure is supplied with a certified measurement report. Workstations can be fitted with monitor holders, lighting, perforated tool panels or 5S organisation panels.

Production intralogistics: shelving, trolleys and conveyors

The shelf rack 22110350 carries 300 kg on 5 shelves of 75 kg each. Transport trolleys can be fitted with a coupling pin and drawbar so that up to 5 trolleys run as a tugger train. The roller conveyor 25100230, 900 mm high, carries 100–300 kg depending on its length of 1000–3000 mm, and gravity flow tracks for FIFO picking have a standard slope of 3°. More types are listed under conveyors.

Flexible production solutions: pipe and joint system or aluminium profiles?

The pipe and joint system is the right choice where versatility and easy reconfiguration matter; choose aluminium profiles from 30×30 to 45×90 mm with an 8 or 10 mm slot (compatible with item and Bosch Rexroth) for higher loads and more demanding operation. Both systems can be combined in one assembly. Structures are designed for a maximum deflection of 5 mm, and tall racks and trolleys keep a width-to-height ratio of no more than 1 : 3. Where a modular structure lacks the load capacity, Enprag builds welded structures.

Enprag modular systems – overview of structures by type
Structure type Load capacity Key parameters Example model
Manually height-adjustable tables 150–300 kg height 650–1100 mm, depth 700–900 mm Enprag SPEX127, 22051601
Electric and ESD tables 70–300 kg height 680–1350 mm, ESD laminate 19 mm ESD workbench with extension 25080742
Packing and workshop tables 100–350 kg width 1200–2000 mm, steel, ESD or stainless tubes Packing table 24020580
Shelving and rack trolleys 150–300 kg shelves 60–75 kg, castors Ø100 mm Shelf rack 22110350, SP10040
Transport trolleys and chassis 100–750 kg wheels Ø75–200 mm, crates 600×400 mm 24022601, 24102402
Roller and gravity conveyors 100–400 kg length 1000–3003 mm, rollers Ø25 mm 25100230, 22052602

Planning a new assembly workstation or line? Send a photo or sketch with the dimensions and required load capacity – Enprag will prepare a structural design and 3D visualisation free of charge before the quotation. Contact the Enprag design engineers.

Frequently asked questions

When should I choose a modular system rather than a welded structure?

Choose an Enprag modular system where you need variability and easy reconfiguration; usually it also costs less. The limit is load capacity – as a guide, custom tables up to 500 kg and trolleys up to 1 t; beyond that, Enprag builds a welded structure.

What do you need to design a modular system structure?

For a first design, Enprag only needs a photo or sketch with the required dimensions, load capacity and properties of the structure. Our representatives can measure on site and recommend starting with a pilot project of 1 workstation.

Will I receive a 3D design of the structure before ordering?

Yes, Enprag prepares the structural design and 3D visualisation free of charge and sends them for approval before the quotation. It includes a new layout proposal with 3D models.

In what form are modular structures delivered?

Enprag delivers modular structures as material (tubes in 4 m lengths, joints by the piece), cut to length with assembly instructions and a drawing, or fully assembled. Material is in stock for delivery within a few days; complete assemblies usually ship within 2–4 weeks.

Can modular systems be rebuilt later when production changes?

Yes, Enprag archives the 3D models of its structures, so you can rebuild them at minimal cost while reusing as many original components as possible. Your maintenance team assembles them with an Allen key, hammer and screwdriver.

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