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Modular systems – construction / application

Modular systems – structures and applications for assembly and production intralogistics

Modular systems – structures and applications are ready-made workstations and logistics equipment built from a pipe and joint system or aluminium profiles: assembly and ESD workbenches, shelving, transport trolleys and conveyors with load capacities from 70 to 750 kg. They suit production, assembly and logistics operations that want to fit workstations to the process and later rebuild or extend them without welding. Enprag designs the structure to your requirements, including a free 3D visualisation. more
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Trolley with PP board compartments, 12 compartments Code: 26091030

Modular tube trolley for storing and transporting materials in 12 PP board compartments. Dimensions (h × w × d): 1 978 × 1 306 × 700 mm. Total load capacity with an evenly distributed load: 180 kg.

Country of origin
Compartment trolley with 16 PP board inserts Code: 26091031

Modular tube trolley for storing and transporting materials in 16 PP board compartments. Dimensions (h × w × d): 1 978 × 1 306 × 700 mm. Total load capacity with an evenly distributed load: 240 kg.

Country of origin
Compartment trolley with 8 PP board inserts Code: 26091032

Modular tube trolley for storing and transporting materials in 8 PP board compartments. Dimensions (h × w × d): 1 978 × 1 306 × 700 mm. Total load capacity with an evenly distributed load: 120 kg.

Country of origin
Custom textile insert with eyelets Code: insert_tex_eye

Textile insert with metal eyelets for separate, gentle storage of parts during transport, storage and handling. Attaches to a frame or transport packaging. Dimensions, material and pocket layout are made to measure.

Country of origin
Custom textile insert with hook-and-loop fasteners Code: insert_tex_hl

Textile insert with hook-and-loop fasteners for separate, gentle storage of parts during transport, storage and handling. Easy to attach and remove. Dimensions, material and pocket layout are made to measure.

Country of origin
Custom textile insert with sleeves Code: insert_tex_slv

Textile insert with sleeves for separate, gentle storage of parts during transport, storage and handling. Secured to a frame using support tubes. Dimensions, material and pocket layout are made to measure.

Country of origin
Custom self-supporting textile insert Code: insert_tex_ss

Self-supporting textile insert for separate, gentle storage of parts during transport, storage and handling. Internal reinforcement helps retain its shape. Dimensions, material and pocket layout are tailored to the application.

Country of origin
Custom PP BOARD insert Code: insert_pp
Custom PP BOARD insert Code: insert_pp

PP BOARD insert for storing parts separately during transport, storage and handling. Rigid compartments help keep parts organised. Dimensions, compartment count and layout are made to measure.

Country of origin
Work cart for material transport 24102402 Code: 24102402

Welded trolley with a tubular system extension and two shelves. The base of the trolley consists of a welded steel frame with a galvanized surface, and the extension is made of a tubular modular system with a laminated PP insert featuring a removable bottom in each compartment. For securing stored materials, strap fasteners with loops on each side are used. The trolley also includes two swivel wheels with brakes and two swivel wheels without brakes, each with a diameter of 200 mm. Load capacity of the trolley: 240 kg. Shelf load capacity: 120 kg. Dimensions: 1883 x 1203 x 803 mm.

Country of origin
Handling chassis 24041931 (3 models) Code: 24041931

A handling trolley made from a tubular system is suitable for various handling purposes in warehouses and workshops. The chassis includes 2 swivel casters with brakes and 2 swivel casters without brakes, with a diameter of 75 mm, allowing easy handling of items. The internal dimension is designed for a crate measuring 600 x 400 mm. Dimensions are 678 x 478 x 138 mm.

Country of origin
Handling chassis with handle 24041932 (3 models) Code: 24041932

A handling trolley with a handle made from a tubular system is suitable for various handling purposes in warehouses and workshops. The chassis includes 2 swivel casters with brakes and 2 swivel casters without brakes, with a diameter of 75 mm, allowing easy handling of items. The internal dimension is designed for a crate measuring 600 x 400 mm. Dimensions are 900 x 678 x 478 mm. .

Country of origin
Tire cart 24082634 Code: 24082634
Tire cart 24082634 Code: 24082634

Tire cart made from a tubular modular system with a practical handle. Ideal for tires measuring 16" to 20". The cart includes two swivel wheels and two swivel wheels with brakes, each with a diameter of 100 mm, allowing for easy handling. Tires are not included. Load capacity of the cart is 100 kg. Dimensions: 700 x 1066 x 596 mm.

Country of origin
Tire cart with shelf 24082635 Code: 24082635

Tire cart with a shelf made from a tubular modular system. Ideal for tires measuring 16" to 20". The cart includes a shelf with a 10 mm thick Akyboard, two practical handles, two swivel wheels with brakes, and two swivel wheels without brakes, each with a diameter of 100 mm, allowing for easy handling. Tires are not included. Shelf load capacity is 75 kg, total cart load capacity is 175 kg. Dimensions: 850 x 1200 x 433 mm.

ESD Country of origin
Height-Adjustable Table Enprag SPEXESD127, 700 mm Deep (4 Models) Code: SPEXESD127_3

Height-adjustable antistatic table made of solid steel profiles, set with container. This table is equipped with an ESD laminate board with a thickness of 19 mm, which provides reliable protection against electrostatic discharge. Load capacity 300 kg. Dimensions 650 - 950 (1812 - 2250) x 1200 x 700 mm.

Country of origin
Handling chassis with plate 24041933 (2 models) Code: 24041933

A handling trolley made from a tubular system is suitable for various handling purposes in warehouses and workshops. The chassis includes a laminated board, 2x swivel casters with brakes, and 2x swivel casters without brakes, with a diameter of 75 mm, which allow for easy handling of objects. The internal dimension is designed for a crate measuring 600 x 400 mm. Dimensions are 138 x 678 x 478 mm.

Country of origin
Handling chassis with handle 24041934 Code: 24041934

A handling trolley with a handle made from a tubular system is suitable for various handling purposes in warehouses and workshops. The chassis includes a laminated board, 2x swivel casters with brakes, and 2x swivel casters without brakes, with a diameter of 75 mm, which allow for easy handling of objects. The internal dimension is designed for a crate measuring 600 x 400 mm. Dimensions are 678 x 478 x 900 mm.

Modular production system for assembly workstations and material flow

Modular systems – structures and applications are complete assemblies built from tubes and joints or from aluminium profiles: assembly and packing tables, shelving, transport trolleys, conveyors, ESD structures, acoustic boxes and boards. Load capacity ranges from 70 kg for the electrically height-adjustable table 24031130 to 750 kg for the small handling chassis 24022601, and height-adjustable tables cover a working height of 650–1350 mm. The structure can be rebuilt or extended at any time without welding. Individual parts are available in the Modular systems – components category.

Modular workstations: which tables can be built?

The largest group is assembly tables. Manually height-adjustable Enprag SPEX127 and SP127 tables offer a range of 650–950 mm and a load capacity of 300 kg, while the electric height-adjustable workstation 24111933 adjusts within 700–1350 mm at 250 kg. For electronics there are ESD antistatic constructions with a 19 mm ESD laminate top and grounding; every ESD structure is supplied with a certified measurement report. Workstations can be fitted with monitor holders, lighting, perforated tool panels or 5S organisation panels.

Production intralogistics: shelving, trolleys and conveyors

The shelf rack 22110350 carries 300 kg on 5 shelves of 75 kg each. Transport trolleys can be fitted with a coupling pin and drawbar so that up to 5 trolleys run as a tugger train. The roller conveyor 25100230, 900 mm high, carries 100–300 kg depending on its length of 1000–3000 mm, and gravity flow tracks for FIFO picking have a standard slope of 3°. More types are listed under conveyors.

Flexible production solutions: pipe and joint system or aluminium profiles?

The pipe and joint system is the right choice where versatility and easy reconfiguration matter; choose aluminium profiles from 30×30 to 45×90 mm with an 8 or 10 mm slot (compatible with item and Bosch Rexroth) for higher loads and more demanding operation. Both systems can be combined in one assembly. Structures are designed for a maximum deflection of 5 mm, and tall racks and trolleys keep a width-to-height ratio of no more than 1 : 3. Where a modular structure lacks the load capacity, Enprag builds welded structures.

Enprag modular systems – overview of structures by type
Structure type Load capacity Key parameters Example model
Manually height-adjustable tables 150–300 kg height 650–1100 mm, depth 700–900 mm Enprag SPEX127, 22051601
Electric and ESD tables 70–300 kg height 680–1350 mm, ESD laminate 19 mm ESD workbench with extension 25080742
Packing and workshop tables 100–350 kg width 1200–2000 mm, steel, ESD or stainless tubes Packing table 24020580
Shelving and rack trolleys 150–300 kg shelves 60–75 kg, castors Ø100 mm Shelf rack 22110350, SP10040
Transport trolleys and chassis 100–750 kg wheels Ø75–200 mm, crates 600×400 mm 24022601, 24102402
Roller and gravity conveyors 100–400 kg length 1000–3003 mm, rollers Ø25 mm 25100230, 22052602

Planning a new assembly workstation or line? Send a photo or sketch with the dimensions and required load capacity – Enprag will prepare a structural design and 3D visualisation free of charge before the quotation. Contact the Enprag design engineers.

Frequently asked questions

When should I choose a modular system rather than a welded structure?

Choose an Enprag modular system where you need variability and easy reconfiguration; usually it also costs less. The limit is load capacity – as a guide, custom tables up to 500 kg and trolleys up to 1 t; beyond that, Enprag builds a welded structure.

What do you need to design a modular system structure?

For a first design, Enprag only needs a photo or sketch with the required dimensions, load capacity and properties of the structure. Our representatives can measure on site and recommend starting with a pilot project of 1 workstation.

Will I receive a 3D design of the structure before ordering?

Yes, Enprag prepares the structural design and 3D visualisation free of charge and sends them for approval before the quotation. It includes a new layout proposal with 3D models.

In what form are modular structures delivered?

Enprag delivers modular structures as material (tubes in 4 m lengths, joints by the piece), cut to length with assembly instructions and a drawing, or fully assembled. Material is in stock for delivery within a few days; complete assemblies usually ship within 2–4 weeks.

Can modular systems be rebuilt later when production changes?

Yes, Enprag archives the 3D models of its structures, so you can rebuild them at minimal cost while reusing as many original components as possible. Your maintenance team assembles them with an Allen key, hammer and screwdriver.

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In stock
Perpendicular coupling KCH1-40 Code: KCH1-40

Perpendicular connector for connecting profiles vertically, thanks to which the profiles can be fixed in any place. Weight 20 g.

Country of origin
In stock
Rectification screw type AD-3012IRM Code: AD-3012IRM

Rectification screw AD-3012IRM. Thread 1/2", total length 70 mm.

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