Lean manufacturing – equipment for lean workstations, material flow and 5S

Lean manufacturing is a way of running production that eliminates waste – unnecessary handling, waiting for material and searching for tools. Enprag supplies modular systems made of steel tubes and aluminium profiles, ready-made structures and visual management for it: workbenches with a load capacity of 100–350 kg, crate rack trolleys, roller and gravity conveyors for KLT containers. The category is intended for production and assembly plants that want to introduce lean gradually, one workstation at a time. more

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Height-Adjustable Table Enprag SPEX, 900 mm Deep (4 Models)

Height-Adjustable Table Enprag SPEX, 900 mm Deep (4 Models) Code: SPEX129_1

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384.76 € without VAT (465.56 € with VAT)

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Height-Adjustable Table Enprag SPEX, 900 mm Deep (4 Models) Code: SPEX129_1

Height-adjustable table made of solid steel profiles, set with container. This table is equipped with an laminate board with a thickness of 25 mm. Load capacity 300 kg. Dimensions 650 - 950 (1812 - 2250) x 1200 x 900 mm.

Packaging workplace 22103152 Code: 22103152

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964.67 € without VAT (1 167.25 € with VAT)

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Packaging workplace 22103152 Code: 22103152

Universal packing table for the assembly and dispatch of shipments. The color of the construction can be selected according to the pipes. With an even load, the load capacity is 100 kg. Dimensions 2002 x 1803 x 803 mm. The table is suitable for e-shops, logistics centers and warehouses.

Table for Crates 24121150 Code: 24121150

301.96 € without VAT (365.37 € with VAT)

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Table for Crates 24121150 Code: 24121150

Universal table for crates. The color of the frame is selectable based on the tubes. With uniform loading, the load capacity is 150 kg. The table is suitable for e-shops, logistics centers, and warehouses. Dimensions: 829 x 1500 x 720 mm.

Height adjustable table 22051601 Code: 22051601

1 577.25 € without VAT (1 908.47 € with VAT)

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Height adjustable table 22051601 Code: 22051601

Height-adjustable work table from a tubular modular system. The table includes a worktop made of beech joint thickness. 40 mm and perforated panel for hanging boxes or tools. The height of the work surface is adjustable in the range of 700 - 1100 mm. Load capacity with a uniform load of 200 kg. Table dimensions 2100 x 1600 x 703 mm.

Corner holder for wheels with plate MT-5139L_SV Code: MT-5139L_SV

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23.73 € without VAT (28.71 € with VAT)

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Corner holder for wheels with plate MT-5139L_SV Code: MT-5139L_SV

Corner connecting pipe holder with holes for fixing wheels with a plate. Color silver.

Mount TV Connect IT CMH-2010-BK for screens 13-27" Code: CMH2010BK

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16.33 € without VAT (19.76 € with VAT)

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Mount TV Connect IT CMH-2010-BK for screens 13-27" Code: CMH2010BK

Articulating adjustable monitor mount for screens 13–27". Made from high-quality materials with precise craftsmanship and easy installation. Compatible with all workbenches with extensions and also wall-mountable. Maximum load capacity: 15 kg.

Monitor Mount WLB503 Code: WLB503

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27.26 € without VAT (32.98 € with VAT)

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Monitor Mount WLB503 Code: WLB503

Monitor arm WLB503 designed for industrial and production workplaces. Compatible with all workbenches with an extension and also wall-mountable. Ideal for screens from 17" to 30". Maximum load capacity 9 kg.

Swivel instrument wheel with brake, diameter 100 mm Code: 377h39J100rZLD

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14.86 € without VAT (17.98 € with VAT)

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Swivel instrument wheel with brake, diameter 100 mm Code: 377h39J100rZLD

Swivel wheel with brake suitable for industrial premises. Wheel diameter 100 mm. The center of the wheel is made of polypropylene, the tread is made of thermoplastic rubber. Double ball bearing in swivel head.

R-KLT crate with full bottom 300 x 200 x 147 mm

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R-KLT crate with full bottom 300 x 200 x 147 mm Code: R-KLT 3215

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4.52 € without VAT (5.47 € with VAT)

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R-KLT crate with full bottom 300 x 200 x 147 mm Code: R-KLT 3215

R-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Dimensions h. 147 x w. 200 x d. 300 mm. Smooth bottom, crate capacity 20 kg, max. stacking capacity 400 kg.

R-KLT crate with full bottom 400 x 300 x 147 mm

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R-KLT crate with full bottom 400 x 300 x 147 mm Code: R-KLT 4315

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9.66 € without VAT (11.69 € with VAT)

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R-KLT crate with full bottom 400 x 300 x 147 mm Code: R-KLT 4315

R-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Dimensions h. 147 x w. 300 x d. 400 mm. Extremely stable composite bottom, crate capacity 20 kg, max. stacking capacity 600 kg.

R-KLT crate with full bottom 400 x 300 x 280 mm Code: R-KLT 4329

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14.53 € without VAT (17.58 € with VAT)

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R-KLT crate with full bottom 400 x 300 x 280 mm Code: R-KLT 4329

R-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Dimensions h. 280 x w. 300 x d. 400 mm. Extremely stable composite bottom, crate capacity 20 kg, max. stacking capacity 600 kg.

R-KLT crate with full bottom 600 x 400 x 147 mm

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R-KLT crate with full bottom 600 x 400 x 147 mm Code: R-KLT 6415

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16.32 € without VAT (19.75 € with VAT)

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R-KLT crate with full bottom 600 x 400 x 147 mm Code: R-KLT 6415

R-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Dimensions h. 147 x w. 400 x d. 600 mm. Extremely stable composite bottom, crate capacity 20 kg, max. stacking capacity 600 kg.

R-KLT crate with full bottom 600 x 400 x 280 mm Code: R-KLT 6429

24.45 € without VAT (29.58 € with VAT)

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R-KLT crate with full bottom 600 x 400 x 280 mm Code: R-KLT 6429

R-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Dimensions h. 280 x w. 400 x d. 600 mm. Extremely stable composite bottom, crate capacity 20 kg, max. stacking capacity 600 kg.

Lid for R-KLT transporter 400 x 300 mm - R-KLT-D 45 Code: R-KLT-D 45

3.58 € without VAT (4.33 € with VAT)

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Lid for R-KLT transporter 400 x 300 mm - R-KLT-D 45 Code: R-KLT-D 45

Lid made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Suitable for R-KLT crates 400 x 300 mm.

Lid for R-KLT transporter 600 x 400 mm - R-KLT-D 65 Code: R-KLT-D 65

6.88 € without VAT (8.32 € with VAT)

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Lid for R-KLT transporter 600 x 400 mm - R-KLT-D 65 Code: R-KLT-D 65

Lid made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5003 blue. Suitable for R-KLT crates 600 x 400 mm.

Cover for RL-KLT transporter 300 x 200 mm - RL-KLT-D 35 Code: RL-KLT-D 35

1.83 € without VAT (2.21 € with VAT)

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Cover for RL-KLT transporter 300 x 200 mm - RL-KLT-D 35 Code: RL-KLT-D 35

Lid made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5005 blue. Suitable for RL-KLT crates 300 x 200 mm.

Lean production in practice: workstations, material flow and 5S

Lean manufacturing eliminates waste in production – unnecessary carrying, waiting and searching. Enprag builds workstations, racks and conveyors for it from modular systems: tables from the range carry 100–350 kg, custom tables are typically designed for up to 500 kg and trolleys for up to 1 t. Height-adjustable frames offer an adjustment range of up to 650 mm. A structure can be dismantled and rebuilt at any time, so you can introduce lean step by step without rebuilding the entire plant.

Lean methods: how to support 5S and Kanban?

The 5S method needs a fixed place for every tool: Enprag workstations are fitted with panels for organising tools and material, swivel arms, monitor holders or lighting, and can be delivered including electrical installation. For Kanban and process visualisation, Enprag designs suitable boards – you will find them in the visual management category. An example of a complete workstation is the electric height-adjustable workstation 24111933 with an extension, a working height of 700–1350 mm and a load capacity of 250 kg.

How to ensure continuous material flow between workstations?

Continuous material flow is most often achieved with gravity or powered conveyors. Flow racks with roller tracks ensure FIFO picking at a standard slope of 3°; return lanes for empty containers are placed above or below the picking level. KLT containers are moved between stations by the crate rack trolley SP10040 with 5 inclined shelves of 60 kg each; trolleys can be coupled into a tugger train of up to 5 trolleys.

Production layout optimisation: tubes or aluminium profiles?

The pipe modular system suits applications that need versatility and easy reconfiguration; aluminium profiles from 30×30 to 45×90 mm carry higher loads and handle more demanding operation. Both systems can be combined in one assembly. Structures are designed for a maximum deflection of 5 mm, and for tall racks and trolleys the width-to-height ratio is at most 1 : 3.

Lean manufacturing equipment by type (Enprag)
Equipment type	Load capacity	Key parameters	Example model
Workshop and packing tables	100–350 kg	width 1200–2000 mm	Packing table 24020580
Height-adjustable tables	150–300 kg	height 650–950 mm	Enprag SPEX127, 22112841
Electric height-adjustable and ESD tables	250–300 kg	height 680–1350 mm, 3-position memory	24111933, 25080742
Crate rack trolleys and shelf racks	300 kg	5 shelves of 60–75 kg, Ø100 mm castors	SP10040, 22110350
Roller and gravity conveyors	per assembly	roller lanes for KLT containers	built to your layout

Do you want to introduce lean manufacturing at your workplace? A photo or sketch with dimensions and load capacity is enough for the first design; the structural design and 3D visualisation are free of charge and are sent for your approval before the quotation. Contact Enprag.

Frequently asked questions

Where should you start with implementing lean manufacturing?

With one workstation or one section of the material flow. Enprag sales engineers visit your plant, measure the structure on site and deliver a new layout design including 3D models of the applications free of charge – a photo or sketch with dimensions is enough for the first design.

Does lean manufacturing also help small companies or one-off and small-batch production?

Yes. Enprag modular systems are also suitable for prototypes – once tested, a series can be produced, and when production changes, the structure can be rebuilt using the original components. Material is in stock for delivery within a few days, complete assemblies usually within 2–4 weeks.

Can lean manufacturing be introduced gradually, starting with one workstation?

Yes, Enprag recommends starting with a pilot project at 1 workstation and gradually extending the solution. Thanks to archived 3D models, the structure can later be rebuilt at minimal cost, replacing only damaged parts rather than the whole assembly.

How do modular systems help with 5S and Kanban?

Enprag workstations are fitted with panels for organising tools and material, flow racks with roller tracks at a 3° slope ensure FIFO picking, and Enprag designs suitable boards for Kanban. When the process changes, the assembly is rebuilt without a new investment in the entire workstation.

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