Lean manufacturing – equipment for lean workstations, material flow and 5S

Lean manufacturing is a way of running production that eliminates waste – unnecessary handling, waiting for material and searching for tools. Enprag supplies modular systems made of steel tubes and aluminium profiles, ready-made structures and visual management for it: workbenches with a load capacity of 100–350 kg, crate rack trolleys, roller and gravity conveyors for KLT containers. The category is intended for production and assembly plants that want to introduce lean gradually, one workstation at a time. more

Modular systems – components

Modular systems – construction / application

Visual management

Detailed filtering

We recommend From the cheapest From the most expensive

RL-KLT crate with drain holes 400 x 300 x 280 mm

TOP

RL-KLT crate with drain holes 400 x 300 x 280 mm Code: RL-KLT 4280

In stock

13.68 € without VAT (16.55 € with VAT)

Buy

RL-KLT crate with drain holes 400 x 300 x 280 mm Code: RL-KLT 4280

RL-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5005 blue. Dimensions h. 280 x w. 300 x d. 400 mm. Smooth bottom with drainage holes, crate capacity 20 kg, max. stacking capacity 600 kg.

RL-KLT crate with drain holes 400 x 300 x 147 mm Code: RL-KLT 4147

In stock

8.54 € without VAT (10.33 € with VAT)

Buy

RL-KLT crate with drain holes 400 x 300 x 147 mm Code: RL-KLT 4147

RL-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5005 blue. Dimensions h. 147 x w. 300 x d. 400 mm. Smooth bottom with drainage holes, crate capacity 20 kg, max. stacking capacity 600 kg.

RL-KLT crate with a smooth bottom 300 x 200 x 147 mm Code: RL-KLT 3147

4.52 € without VAT (5.47 € with VAT)

Buy

RL-KLT crate with a smooth bottom 300 x 200 x 147 mm Code: RL-KLT 3147

RL-KLT crate made of high-quality polypropylene resistant to oils, fats and most acids and alkalis. Thermal stability from -20° to 100° C, color RAL 5005 blue. Dimensions h. 147 x w. 200 x d. 300 mm. Smooth bottom, crate capacity 20 kg, max. stacking capacity 400 kg.

Pipe holder PJ-138A Code: PJ-138A_GR

In stock

0.33 € without VAT (0.40 € with VAT)

Ask

Pipe holder PJ-138A Code: PJ-138A_GR

Plastic holder PJ-138A, color gray (GR). Weight 7.8 g

Rotating instrument wheel with cover, diameter 100 mm Code: 377a39J100rZLD

In stock

13.22 € without VAT (16.00 € with VAT)

Buy

Rotating instrument wheel with cover, diameter 100 mm Code: 377a39J100rZLD

Swivel wheel with cover suitable for industrial premises. Wheel diameter 100 mm. The center of the wheel is made of polypropylene, the tread is made of thermoplastic rubber. Double ball bearing in swivel head.

Crate rack trolley 24040231 (2 models) Code: 24040231

In stock

209.80 € without VAT (253.86 € with VAT)

Buy

Crate rack trolley 24040231 (2 models) Code: 24040231

The crate trolley with one straight and two slanted shelves is a practical helper for handling in manufacturing plants and logistics centers, especially in the e-commerce area. The trolley includes two swivel castors with a brake of 75 mm diameter and two swivel castors without a brake. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. Total load capacity 180 kg, shelf load capacity 60 kg. Dimensions 1250 x 572 x 670 mm.

Plastic container Ergobox 4 (3 models) Code: 5907763088984

2.14 € without VAT (2.59 € with VAT)

Buy

Plastic container Ergobox 4 (3 models) Code: 5907763088984

Ergobox 4 plastic container, height 155, width 204, depth 340 mm. The boxes are designed to be hung on rails.

Crate rack trolley with inclined shelves 24042530 Code: 24042530

272.55 € without VAT (329.79 € with VAT)

Buy

Crate rack trolley with inclined shelves 24042530 Code: 24042530

The rack trolley for crates with three slanted shelves is a practical aid for handling in manufacturing companies and logistics centers, especially in the field of e-commerce. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 180 kg, load capacity on the shelf 60 kg. Dimensions 1078 x 1066 x 465 mm.

Rotating instrument whee, diameter 100 mm 344a39J100rZLC Code: 344a39J100rZLC

In stock

5.53 € without VAT (6.69 € with VAT)

Buy

Rotating instrument whee, diameter 100 mm 344a39J100rZLC Code: 344a39J100rZLC

Rotary pulley device, housing material galvanized steel, mounting type hole for screw, tread material thermoplastic rubber, disk material polypropylene. Wheel diameter 100 mm with dynamic load capacity of 80 kg.

Rotating instrument wheel, diameter 100 mm 344a39J100rZGC40 Code: 344a39J100rZGC40

In stock

5.76 € without VAT (6.97 € with VAT)

Buy

Rotating instrument wheel, diameter 100 mm 344a39J100rZGC40 Code: 344a39J100rZGC40

Rotating device pulley, housing material galvanized steel, fastening type pin with thread, tread material thermoplastic rubber, disc material polypropylene. Wheel diameter 100 mm with dynamic load capacity of 80 kg.

Rotating instrument wheel, diameter 75 mm 344a39J075rZLC Code: 344a39J075rZLC

In stock

4.12 € without VAT (4.99 € with VAT)

Buy

Rotating instrument wheel, diameter 75 mm 344a39J075rZLC Code: 344a39J075rZLC

Rotary pulley device, housing material galvanized steel, mounting type hole for screw, tread material thermoplastic rubber, disk material polypropylene. Wheel diameter 75 mm with dynamic load capacity of 60 kg.

Rotating instrument wheel, diameter 75 mm 344a39J075rZGC40 Code: 344a39J075rZGC40

In stock

4.35 € without VAT (5.26 € with VAT)

Buy

Rotating instrument wheel, diameter 75 mm 344a39J075rZGC40 Code: 344a39J075rZGC40

Fixed instrument wheel with cover, diameter 100 mm Code: 344a39J100rZLC-pevné kolo

In stock

10.04 € without VAT (12.15 € with VAT)

Buy

Fixed instrument wheel with cover, diameter 100 mm Code: 344a39J100rZLC-pevné kolo

Fixed wheel adjusted by two welds in a 180° rotation. Suitable for industrial premises. Wheel diameter 100 mm.

Pipe protection cover PA-4028A Code: PA-4028A

In stock

6.86 € without VAT (8.30 € with VAT)

Ask

Pipe protection cover PA-4028A Code: PA-4028A

Cover for pipes designed to protect them from external influences and damage. Prevents mechanical wear, protects pipes from dust, moisture and impacts.

Corner protection cover CG-0142A Code: CG-0142A

In stock

5.63 € without VAT (6.81 € with VAT)

Ask

Corner protection cover CG-0142A Code: CG-0142A

A protective element designed to protect the corner from impacts and damage. Provides protection against wear and prevents damage to the structure.

PJ-142 net fixing clamp Code: PJ-142

In stock

0.57 € without VAT (0.69 € with VAT)

Ask

PJ-142 net fixing clamp Code: PJ-142

The net fastening clamp is designed for firm and simple attachment of the net or grid in the required place.

Lean production in practice: workstations, material flow and 5S

Lean manufacturing eliminates waste in production – unnecessary carrying, waiting and searching. Enprag builds workstations, racks and conveyors for it from modular systems: tables from the range carry 100–350 kg, custom tables are typically designed for up to 500 kg and trolleys for up to 1 t. Height-adjustable frames offer an adjustment range of up to 650 mm. A structure can be dismantled and rebuilt at any time, so you can introduce lean step by step without rebuilding the entire plant.

Lean methods: how to support 5S and Kanban?

The 5S method needs a fixed place for every tool: Enprag workstations are fitted with panels for organising tools and material, swivel arms, monitor holders or lighting, and can be delivered including electrical installation. For Kanban and process visualisation, Enprag designs suitable boards – you will find them in the visual management category. An example of a complete workstation is the electric height-adjustable workstation 24111933 with an extension, a working height of 700–1350 mm and a load capacity of 250 kg.

How to ensure continuous material flow between workstations?

Continuous material flow is most often achieved with gravity or powered conveyors. Flow racks with roller tracks ensure FIFO picking at a standard slope of 3°; return lanes for empty containers are placed above or below the picking level. KLT containers are moved between stations by the crate rack trolley SP10040 with 5 inclined shelves of 60 kg each; trolleys can be coupled into a tugger train of up to 5 trolleys.

Production layout optimisation: tubes or aluminium profiles?

The pipe modular system suits applications that need versatility and easy reconfiguration; aluminium profiles from 30×30 to 45×90 mm carry higher loads and handle more demanding operation. Both systems can be combined in one assembly. Structures are designed for a maximum deflection of 5 mm, and for tall racks and trolleys the width-to-height ratio is at most 1 : 3.

Lean manufacturing equipment by type (Enprag)
Equipment type	Load capacity	Key parameters	Example model
Workshop and packing tables	100–350 kg	width 1200–2000 mm	Packing table 24020580
Height-adjustable tables	150–300 kg	height 650–950 mm	Enprag SPEX127, 22112841
Electric height-adjustable and ESD tables	250–300 kg	height 680–1350 mm, 3-position memory	24111933, 25080742
Crate rack trolleys and shelf racks	300 kg	5 shelves of 60–75 kg, Ø100 mm castors	SP10040, 22110350
Roller and gravity conveyors	per assembly	roller lanes for KLT containers	built to your layout

Do you want to introduce lean manufacturing at your workplace? A photo or sketch with dimensions and load capacity is enough for the first design; the structural design and 3D visualisation are free of charge and are sent for your approval before the quotation. Contact Enprag.

Frequently asked questions

Where should you start with implementing lean manufacturing?

With one workstation or one section of the material flow. Enprag sales engineers visit your plant, measure the structure on site and deliver a new layout design including 3D models of the applications free of charge – a photo or sketch with dimensions is enough for the first design.

Does lean manufacturing also help small companies or one-off and small-batch production?

Yes. Enprag modular systems are also suitable for prototypes – once tested, a series can be produced, and when production changes, the structure can be rebuilt using the original components. Material is in stock for delivery within a few days, complete assemblies usually within 2–4 weeks.

Can lean manufacturing be introduced gradually, starting with one workstation?

Yes, Enprag recommends starting with a pilot project at 1 workstation and gradually extending the solution. Thanks to archived 3D models, the structure can later be rebuilt at minimal cost, replacing only damaged parts rather than the whole assembly.

How do modular systems help with 5S and Kanban?

Enprag workstations are fitted with panels for organising tools and material, flow racks with roller tracks at a 3° slope ensure FIFO picking, and Enprag designs suitable boards for Kanban. When the process changes, the assembly is rebuilt without a new investment in the entire workstation.

Last viewed

Wooden tool holders Code: NCW36DR8

19.80 € 19.01 € without VAT (23.00 € with VAT)

Buy

Wooden tool holders Code: NCW36DR8

Wooden holder for storing NC tools. Can be supplemented with a metal tray and absorbent fabric. Dimensions and types see the table and Product variants in the product detail.

Catalog

Workshop and industry

Best selling products

Office equipment

Best selling products

Medical equipment

Best selling products

School

Best selling products

Urban furniture

Best selling products

Waste management

Best selling products