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Lean manufacturing

Lean manufacturing – equipment for lean workstations, material flow and 5S

Lean manufacturing is a way of running production that eliminates waste – unnecessary handling, waiting for material and searching for tools. Enprag supplies modular systems made of steel tubes and aluminium profiles, ready-made structures and visual management for it: workbenches with a load capacity of 100–350 kg, crate rack trolleys, roller and gravity conveyors for KLT containers. The category is intended for production and assembly plants that want to introduce lean gradually, one workstation at a time. more
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Welded Workshop Table with Extension 23080101 Code: 23080101

Welded workshop table with extension. The table includes a work surface made of 10 mm thick steel plate, a perforated panel for hanging boxes or tools, a switch for the light, 2 hanging shelves, and LED lighting. The height of the work surface is 800 mm. The load capacity with even distribution is 200 kg. The dimensions are 2100 x 1800 x 700 mm.

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Welded workshop table on wheels with anti-spill edge 24022750 Code: 24022750

Welded workshop table on wheels. The table includes an ESD work surface made of 19 mm thick laminate board with an edge to prevent items from falling off, two wheels with a diameter of 125 mm with a brake, and two wheels without a brake. The construction is made of welded 45 x 45 mm square tubing coated with black paint. Work surface height is 880 mm. Load capacity with even distribution is 500 kg. Dimensions are 880 x 1500 x 680 mm.

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Welded Workshop Table on Wheels 24030650 Code: 24030650

Welded workshop table on wheels. The table includes a work surface made of 36 mm thick laminate board, 4 wheels with brakes with a diameter of 100 mm. Construction made of welded box section 45 x 45 mm with gray paint. The load capacity with even distribution is 150 kg. The dimensions are 810 x 800 x 700 mm.

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Welded Table Frame 24041552 Code: 24041552

Welded table frame. Construction made of welded box section 45 x 45 mm and 80 x 80 mm with black paint RAL 9005. The load capacity with even distribution is 500 kg. The dimensions are 834 x 2000 x 1500 mm.

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Welded Suspension Frame 24031150 Code: 24031150

Welded suspension frame. This robust frame is the ideal solution for industrial applications where safe transport of parts after thermal processing is required. The frame is made of welded box section 45 x 45 mm and is coated with gray paint. It includes 2 wheels with brakes and 2 wheels without brakes, each with a diameter of 100 mm. The load capacity is 500 kg. The dimensions are 2300 x 1500 x 900 mm.

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Welded Platform 23120803 Code: 23120803

The welded platform is ideal for use in industrial and logistics sectors. The structure includes a removable railing with a practical handle for easier handling and 6 adjustable pulleys with wheels a wheel facilitating movement. The load capacity is 300 kg. Dimensions of the platform are 1954 x 3460 x 960 mm.

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Stand custom-made 23100250 Code: 23100250

Stand custom-made for automotive manufacturing. Load capacity 100 kg. Dimensions 1581 x 959 x 731 mm.

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Welded Table 24090431 Code: 24090431

Welded table. Construction made of welded steel profiles with dimensions 45 x 45 mm and 80 x 80 mm, finished with black RAL 9005 paint, with a worktop made of 36 mm thick laminate. Load capacity under uniform load is 500 kg. Dimensions 870 x 2500 x 2000 mm.

Electrically height-adjustable table made of aluminum profiles
Limited time offer
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Electrically height-adjustable table made of aluminum profiles Code: 24030731

Electric height-adjustable table made of aluminum profiles 1600 x 800 on braked casters, with a 1,600 × 800 mm worktop and a load capacity of 70 kg. The worktop height adjusts electrically from 873 to 1,373 mm for seated and standing work, a 1,200 mm LED light is mounted above the worktop; the overall height of the table is 1,882–2,382 mm.

Electrically height-adjustable table made of aluminum profiles (two versions)
Limited time offer
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Electrically height-adjustable table made of aluminum profiles (two versions) Code: 24031232

Electrically height-adjustable table made of aluminum profiles with casters for easy handling, suitable for workplaces where quick and comfortable adjustment of working height is required.

Country of origin
Handling chassis large 24022602 Code: 24022602

Manipulation chassis made of pre-assembled steels with a size of 40x40 mm suitable for various handling purposes in warehouses and workshops. Thanks to its high load capacity of 1500 kg, it is ideal for transporting heavier objects. The chassis includes 2 x swivel castors with a brake, 2 x swivel castors without a brake and 2 x fixed castors with a diameter of 160 mm, which allow easy handling of objects. The chassis is available in several variants - galvanized surface or colored lacquer. Dimensions 308 x 836 x 2476 mm.

FIFO gravity rack with wheels 22110953
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FIFO gravity rack with wheels 22110953 Code: 22110953

FIFO gravity rack with wheels from a tubular modular system. It includes a FIFO (First in, First out) system, which uses a classic drop rack. With the help of this system, e.g. boxes with products are inserted from one side, which, after being placed, travel to the end of the roller track so that they are unloaded from the other side of the shelving system.

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Steel tube Logiform LP-1100 wall thickness 1 mm Code: LP-1100

Logiform steel pipe, Ø 28 mm, length 4000 mm, wall thickness 1 mm, choice of several colors. A steel pipe with a synthetic resin surface.

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In stock
Steel tube Logiform LP-1200 wall thickness 2 mm Code: LP-1200

Logiform steel tube, Ø 28 mm, length 4000 mm, wall thickness 2 mm, choice of several colors. A steel pipe with a synthetic resin surface.

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In stock
Safety Steel Tube LP-100_SAFETY Code: LP-1100_SAFETY

Steel Tube Logiform, Ø 28 mm, length 4000 mm, wall thickness 1 mm. Steel tube with a surface coated in safety synthetic resin.

ESD Country of origin
Antistatic Table Enprag SPEXESD127, 700 mm Deep (4 Models) Code: SPEXESD127_1

Height-adjustable antistatic table made of solid steel profiles, set with container. This table is equipped with an ESD laminate board with a thickness of 19 mm, which provides reliable protection against electrostatic discharge. Load capacity 300 kg. Dimensions 650 - 950 (1812 - 2250) x 1200 x 700 mm.

Lean production in practice: workstations, material flow and 5S

Lean manufacturing eliminates waste in production – unnecessary carrying, waiting and searching. Enprag builds workstations, racks and conveyors for it from modular systems: tables from the range carry 100–350 kg, custom tables are typically designed for up to 500 kg and trolleys for up to 1 t. Height-adjustable frames offer an adjustment range of up to 650 mm. A structure can be dismantled and rebuilt at any time, so you can introduce lean step by step without rebuilding the entire plant.

Lean methods: how to support 5S and Kanban?

The 5S method needs a fixed place for every tool: Enprag workstations are fitted with panels for organising tools and material, swivel arms, monitor holders or lighting, and can be delivered including electrical installation. For Kanban and process visualisation, Enprag designs suitable boards – you will find them in the visual management category. An example of a complete workstation is the electric height-adjustable workstation 24111933 with an extension, a working height of 700–1350 mm and a load capacity of 250 kg.

How to ensure continuous material flow between workstations?

Continuous material flow is most often achieved with gravity or powered conveyors. Flow racks with roller tracks ensure FIFO picking at a standard slope of 3°; return lanes for empty containers are placed above or below the picking level. KLT containers are moved between stations by the crate rack trolley SP10040 with 5 inclined shelves of 60 kg each; trolleys can be coupled into a tugger train of up to 5 trolleys.

Production layout optimisation: tubes or aluminium profiles?

The pipe modular system suits applications that need versatility and easy reconfiguration; aluminium profiles from 30×30 to 45×90 mm carry higher loads and handle more demanding operation. Both systems can be combined in one assembly. Structures are designed for a maximum deflection of 5 mm, and for tall racks and trolleys the width-to-height ratio is at most 1 : 3.

Lean manufacturing equipment by type (Enprag)
Equipment type Load capacity Key parameters Example model
Workshop and packing tables 100–350 kg width 1200–2000 mm Packing table 24020580
Height-adjustable tables 150–300 kg height 650–950 mm Enprag SPEX127, 22112841
Electric height-adjustable and ESD tables 250–300 kg height 680–1350 mm, 3-position memory 24111933, 25080742
Crate rack trolleys and shelf racks 300 kg 5 shelves of 60–75 kg, Ø100 mm castors SP10040, 22110350
Roller and gravity conveyors per assembly roller lanes for KLT containers built to your layout

Do you want to introduce lean manufacturing at your workplace? A photo or sketch with dimensions and load capacity is enough for the first design; the structural design and 3D visualisation are free of charge and are sent for your approval before the quotation. Contact Enprag.

Frequently asked questions

Where should you start with implementing lean manufacturing?

With one workstation or one section of the material flow. Enprag sales engineers visit your plant, measure the structure on site and deliver a new layout design including 3D models of the applications free of charge – a photo or sketch with dimensions is enough for the first design.

Does lean manufacturing also help small companies or one-off and small-batch production?

Yes. Enprag modular systems are also suitable for prototypes – once tested, a series can be produced, and when production changes, the structure can be rebuilt using the original components. Material is in stock for delivery within a few days, complete assemblies usually within 2–4 weeks.

Can lean manufacturing be introduced gradually, starting with one workstation?

Yes, Enprag recommends starting with a pilot project at 1 workstation and gradually extending the solution. Thanks to archived 3D models, the structure can later be rebuilt at minimal cost, replacing only damaged parts rather than the whole assembly.

How do modular systems help with 5S and Kanban?

Enprag workstations are fitted with panels for organising tools and material, flow racks with roller tracks at a 3° slope ensure FIFO picking, and Enprag designs suitable boards for Kanban. When the process changes, the assembly is rebuilt without a new investment in the entire workstation.

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Foosball 24031330 Code: 24031330
Foosball 24031330 Code: 24031330

Foosball, also known as Subsoccer, is a rapidly growing sport that combines elements of traditional football and table games. This sport is played on a specially designed table that allows players to simulate a real football match but on a smaller scale with different rules. The table is equipped with small goals at both ends, and players sit on specially designed seats that are part of the table. Thanks to its lightweight yet highly durable construction, it is a perfect choice for homes or schools. It includes a size 5 football. Dimensions: 1125 x 2856 x 1356.

In stock
Corner flange for KFG-30 profiles Code: KFG-30

Metal corner flange for profiles intended for mounting wheels and other elements to aluminum profiles. Made of durable and lightweight material. M6 thread. Weight 205 g.

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